IBT - Institut für Betriebs- und Technologiemanagement
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A Two-Layer HiMPC Planning Framework for High-Renewable Grids: Zero-Exchange Test on Germany 2045
(2025)
High-renewables grids are planned in min but judged in milliseconds; credible studies must therefore resolve both horizons within a single model. Current adequacy tools bypass fast frequency dynamics, while detailed simulators lack multi-hour optimization, leaving investors without a unified basis for sizing storage, shifting demand, or upgrading transfers. We present a two-layer Hierarchical Model Predictive Control framework that links 15-min scheduling with 1-s corrective action and apply it to Germany’s four TSO zones under a stringent zero-exchange stress test derived from the NEP 2045 baseline. Batteries, vehicle-to-grid, pumped hydro and power-to-gas technologies are captured through aggregators; a decentralized optimizer pre-positions them, while a fast layer refines setpoints as forecasts drift; all are subject to inter-zonal transfer limits. Year-long simulations hold frequency within ±2 mHz for 99.9% of hours and below ±10 mHz during the worst multi-day renewable lull. Batteries absorb sub-second transients, electrolyzers smooth surpluses, and hydrogen turbines bridge week-long deficits — none of which violate transfer constraints. Because the algebraic core is modular, analysts can insert new asset classes or policy rules with minimal code change, enabling policy-relevant scenario studies from storage mandates to capacity-upgrade plans. The work elevates predictive control from plant-scale demonstrations to system-level planning practice. It unifies adequacy sizing and dynamic-performance evaluation in a single optimization loop, delivering an open, scalable blueprint for high-renewables assessments. The framework is readily portable to other interconnected grids, supporting analyses of storage obligations, hydrogen roll-outs and islanding strategies.
Due to a lack of investigated materials for the additive manufacturing of multi-use functional parts in bioprocess engineering, this study aimed to evaluate the influence of multiple autoclaving cycles on the properties of a heat-resistant material (xPeek147) printed with vat photopolymerization. Sample bodies were tested regarding their mechanical properties of tensile strength, elongation at break, and Charpy impact, as well as surface properties of roughness and wettability after up to 50 autoclaving cycles (121 °C, 2 bars, 15 min). The tightness was checked after up to 20 cycles, and accuracy was inspected for manufactured benchmark bodies after up to 10 autoclaving cycles. The reported results showed no significant changes in tensile strength, elongation at break and Charpy impact after 20 cycles, but a significant decrease after 50 autoclaving cycles, accompanied by microcracks in the structure. Regarding the surface properties the material retained its hydrophilicity, and the surface roughness was not affected significantly. No changes in tightness occurred, and the benchmark bodies for dimensional changes showed no process-relevant deviations. Through the investigations, a material for the additive manufacturing of multi-use functional parts for bioprocess engineering was identified. Additionally, a testing method for materials with the same intended application was provided.
Digital transformation is both an opportunity and a challenge. To take advantage of this opportunity for humans and the environment, the transformation process must be understood as a design process that affects almost all areas of life. In this paper, we investigate AI-Based Self-Adaptive Cyber-Physical Process Systems (AI-CPPS) as an extension of the traditional CPS view. As contribution, we present a framework that addresses challenges that arise from recent literature. The aim of the AI-CPPS framework is to enable an adaptive integration of IoT environments with higher-level process-oriented systems. In addition, the framework integrates humans as actors into the system, which is often neglected by recent related approaches. The framework consists of three layers, i.e., processes, semantic modeling, and systems and actors, and we describe for each layer challenges and solution outlines for application. We also address the requirement to enable the integration of new networked devices under the premise of a targeted process that is optimally designed for humans, while profitably integrating AI and IoT. It is expected that AI-CPPS can contribute significantly to increasing sustainability and quality of life and offer solutions to pressing problems such as environmental protection, mobility, or demographic change. Thus, it is all the more important that the systems themselves do not become a driver of resource consumption.