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In this paper, the mechanical damage behavior is investigated based on the characteristic roughness on the surface and the orientation of superficial structures. The main goal is to explore the surface roughness on mechanically loaded copper conductors as a lifetime indicator. For this purpose, copper conductors are mechanically stressed in accordance with EN 50,396 and then examined metallographically and microscopically. The microstructure examination shows that the roughness is caused by material extrusion and cracks due to work hardening in the surface area. Using confocal microscopy, it is shown for the first time that significant formation of surface roughness takes place over the service life of copper conductors. The roughness increases monotonically, but not linearly with number of cycles, due to internal microstructural processes and can be divided into three sections. First inspections of the conductor surface over lifetime show a correlation between the intensity of structures orientated 45° to the loading direction and the roughness. This phenomenon, already known from microscopic slip lines, is thus also evident in macroscopic roughness formation and is well founded by the research theory on material extrusion along dislocation lines. In summary, a lifetime determination is possible based on its developing roughness which enables the utilization as a sensor element.
Dielectric properties of unidirectional and biaxial flax/epoxy composites at frequencies up to 1 GHz
(2023)
The relative permittivity of flax/epoxy composites in unidirectional and biaxial orientations was mapped in the frequency range of 1 kHz to 200 kHz, and for the first time in the range of 1 MHz to 1 GHz. In addition, permittivity was investigated for the first time in the temperature range between − 20 °C and 50 °C. These composites, produced using the vacuum infusion process, are increasingly used for sustainable and lightweight structural components in the automotive industry. The relative permittivity was determined using a self-developed plate capacitor with an LCR bridge and an impedance analyzer. An examination of the microstructure of the flax/epoxy composites shows that the fibers are disordered in the composite, resulting in local variations in fiber volume fraction. Furthermore, it was shown that the matrix also infiltrates into the fiber itself, resulting in an increase of the matrix fraction. It was found that unidirectional fabrics had a higher relative permittivity than biaxial fabrics, due to a higher fiber volume fraction and lower proportion of epoxy. The results suggest that it is the fiber volume fraction, rather than the manufacturing process and fiber orientation, that primarily determines the relative permittivity. It was also found that the permittivity continues to decrease below room temperature and thus behaves in a manner typical of the material in this temperature range as well.